製造業では、生産と品質は切り離すことができず、品質は生産の協力を必要とする。生産品質は密接に関係しており、生産があれば品質担当者がいる。セラミック・コンデンサの製造は簡単そうに見えるが、そうではない。表面上、小さなコンデンサはわずか8センチ、あるいはもっと小さい。実際、IQCの受入材料から生産指示、工程検査、完成品の出荷に至るまで、各工程でミスは許されません。特に製造工程では、安全コンデンサの製造工程での異常も話題になっている。
What should we do when anomalies occur in the process of manufacturing safety capacitors?
As a quality personnel of the safety capacitor, when an abnormality is found in the manufacturing process, such as the foot distance is large, the thickness is thin, but it is in line with the specification requirements, there are potential hidden dangers. It may become bigger and thicker in the next second and out of specification, what should we do? The first time to do quality of the pro, will certainly find the manipulation operator to ask why it is wrong and ask for rework! Such a conclusion there are two kinds, one is the production staff to accept, the other is not accepted! Do not accept the production that it is a small problem, do not need to adjust. But the quality personnel think it is a potential big problem. Both sides have different positions, different opinions, each has its own views, production and quality of the dispute from now on can not be opened.
Then we quality should turn a blind eye to it? Or find the competent person to inform the correction?
In fact, this is like the police on the road and the exercise of the vehicle. The quality department is equivalent to the police on the road, the production department is equivalent to the vehicle that is exercised, the enterprise is the country that demands transportation, the technical department is the mainstream and research department that makes laws and regulations, and hopes that a large number of traffic flows continuously to ensure smooth transportation. If everyone drives fast and crashes all over the place, the country will also calculate and estimate these losses. Therefore, the degree of law enforcement is determined according to the situation of each country and the needs of customers.
The production department pursues the output and efficiency, and the quality department pursues the quality and effect. Although the core values and missions are different, they are in fact the same way. The inconsistency in the perception of quality between the two departments is the reason for the different views on problems. If we all have the same view on quality management, we will naturally work together to deal with the problem, find the receiving standard together, and manage the quality in production together. During the years of working in Zhixu Electronics – Safety Capacitor Factory, we found that the production technicians and quality personnel have become more and more consistent in their perception of product quality, which has solved many small problems that customers want. As a senior quality personnel of safety capacitor, I want to tell you that quality control work is prevention oriented. It is not about the size of the problem.
What should we do when anomalies occur in the process of manufacturing safety capacitors?
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And in the daily work, generally people who can raise foreseeable problems are more experienced and have participated in the work for a long time. Normally we can find the problem in time and think hard about the problem, but we have to strengthen the means to solve the problem in this aspect. So, when communicating with other departments in the process of safety capacitor quality control, find ways to make each other agree with your point of view, so, first of all, review whether your communication method is correct, and of course, whether it is appropriate for the object you are communicating with.
Many safety capacitor quality personnel often complain that quality control is difficult to do, complaining that the leadership does not pay attention to the production department does not cooperate, low pay, no status, etc.. If you are doing quality, it is recommended that you spend more time analyzing and solving problems in addition to discovering the problems of the production line, and put forward more constructive opinions and suggestions instead of just asking why. If you are doing production, we suggest that you set your mind at ease, do not think that the quality department is picking bones in the eggs, they should be found in the factory, the process inside the problem, as a good luck. After all, in our strict control, we ensure that all products are 100% qualified to our customers.
What should we do when there is an abnormality in the process of manufacturing safety capacitors?
In a word: production is the key, technology is the key, quality is the guarantee, to production organization.
Production should have quality consciousness, non-compliance will be punished and the product scrapped. Quality should have a sense of production, to assist production to reduce scrap and improve output. The common goal of both sides: good products in time to customers. If both sides have this to think, quality production can be a win-win situation.
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